Edwards 50 Ton Ironworkers
Edwards 50 Ton Ironworkers
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With 4 standard stations, the Edwards 50 Ton ironworker can Punch, Shear Flat Bar and Angle. The 50 Ton is also equipped with a dedicated Coper Notcher. The interchangeable punching station can be customized with 16 optional attachments available to tailor the Ironworker to your needs.
How 50-Ton Hydraulic Ironworkers Differ From Other Tonnage Models
- Punching capacity: A 50-ton Ironworker can typically punch a 31.75 mm / 1-1/4” hole in 12.7 mm / 1/2” thick material. Higher tonnage models can punch larger holes in thicker material. For example, an 80-ton machine can punch a 26.98 mm / 1-1/16” hole in 25.4 mm / 1” material.
- Shearing capacity: The 50-ton model can shear materials like solid round bars up to 30 mm / 1.18″ in diameter and square bars up to 25 mm / 0.98″ side length. Higher tonnage models can shear thicker and larger cross-section materials.
- Angle cutting: The 50-ton model can typically cut angles up to 100 x 100 x 10 mm / 3.94 x 3.94 x 3/8″. Larger tonnage machines can handle bigger angle sizes.
- Profile cutting: The 50-ton can cut flat bars up to 15.87 mm / 5/8″ thick and angles up to 9.52 mm / 3/8″ thick. Higher tonnage models can cut thicker profiles.
- Overall size and weight: 50-ton models are generally more compact and lighter than higher-tonnage Ironworkers, making them easier to move and install in smaller shops.
- Power requirements: 50-ton models typically have lower power requirements compared to higher-tonnage machines.
- Price: 50-ton Ironworkers are usually less expensive than higher-tonnage models.
- Versatility: While 50-ton models are versatile, higher-tonnage machines may offer more optional tooling and attachments for specialized tasks.
Operation & Applications Of Edwards Ironworkers
Multi-Station Capability
Edwards 50-ton Ironworkers feature multiple workstations, each specialized for different tasks. These stations include punching, profile cutting, angle cutting, and shearing various metal shapes, such as round and square bars. Having multiple workstations increases efficiency and versatility, allowing us to handle several operations with a single machine.
Hydraulic Power
These Ironworkers operate using hydraulic systems. The hydraulic power provides an efficient and silent operation, enabling precise control over cutting and punching tasks. This precision is crucial for maintaining high-quality results in metal fabrication.
- Punching Station: Designed for punching thick metal and layered materials, it includes a punching flange and a material holder, preventing metal from coming back with the punch.
- Shearing Station: Capable of shearing steel bars, flat bars, and corner profiles, the shearing blades are crafted for minimal warping and long life, ensuring clean cuts and durability.
By understanding these functionalities, we optimize our metalworking processes, improving productivity and maintaining industry standards.
Benefits Of Using Edwards Ironworkers In Your Workshop
Investing in an Edwards 50-ton Ironworker provides several advantages for metalworking operations in Winnipeg’s demanding construction and manufacturing sectors. These machines excel with their multi-functionality and high capacity, ensuring efficient and precise results.
Multi-Functionality: The Edwards Ironworkers include various workstations designed for punching, shearing, angle cutting, and notching. This versatility allows us to handle a broad range of applications using just one machine, thereby increasing productivity and optimizing the workspace.
Durability: The robust build quality of the Edwards Ironworker enhances longevity and reduces maintenance needs. Its hydraulic system delivers smooth, powerful performance, crucial for maintaining consistent output. This toughness ensures our equipment withstands the rigors of daily use in busy workshops.
Safety Features: Edwards Ironworkers prioritize safety with incorporated emergency stops and protective guards. These features preserve a secure working environment, allowing our staff to operate the machinery confidently and efficiently.
Maintenance Tips For 50-Ton Baileigh Ironworkers
Daily Maintenance
- Clean the machine thoroughly, removing any metal shavings, dirt, or debris.
- Grease the main pins and punch ram daily using Mobil grease XHP 222 Special or equivalent.
- Check hydraulic fluid level—it should be 50 mm / 2” below the top of the reservoir.
- Inspect and oil punches, dies, and shear blades. Re-oil punches and dies every 5-10 holes and blades every 10-15 cuts.
Weekly Maintenance
- Grease all fittings twice per week.
- Inspect all fasteners and hardware, especially table and knife bolts.
- Check tolerances between punch ram and punch ram bushing.
- Lubricate the pole arms, coper/notcher side plates, and fittings inside the cabinet.
Monthly Maintenance
- Check hydraulic fluid level and top up if needed.
- Inspect the hydraulic system for any leaks or contamination.
Every 500 Hours Or 6 Months
- Perform a thorough inspection of all components.
- Check and adjust transmission belt tightness.
- Clean and inspect gears.
- Wipe down and check joysticks, connecting rods, pins and springs.
Annual Maintenance
- Change hydraulic oil and filter.
- In dirty environments, oil and filter changes may be needed more frequently.
Every 5000 Hours
- Perform comprehensive maintenance with a focus on transmission, controls, tools, electrical components, and machine precision.
- Check gears for wear and adjust gaps.
- Replace severely worn parts.
- Clean the motor, check the slider, and replace the grease.
- Correct machine level and check/adjust accuracy.
Key Points
- Always refer to the owner’s manual for proper torque specifications when tightening fasteners.
- Use only ISO Viscosity 46 hydraulic fluid.
- Replace the oil filter after the first 40 operating hours, then every three months.
- Proper maintenance will extend the life of the machine and prevent costly downtime.